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High-Frequency PCB Design Tool

Professional RF/Microwave calculator for Rogers RT/Duroid 5880 substrate. Optimize transmission line designs with precision engineering calculations.

Material Properties

2.20
Dielectric Constant (εr)
@ 10 GHz
0.0009
Loss Tangent (tan δ)
@ 10 GHz
1.96
Thermal Conductivity
W/m·K
31
CTE (X/Y Axis)
ppm/°C
2.2
Density
g/cm³
260
Max Operating Temp
°C

Standard Substrate Thickness

0.127
mm (5 mil)
0.254
mm (10 mil)
0.381
mm (15 mil)
0.508
mm (20 mil)
0.787
mm (31 mil)
1.575
mm (62 mil)
3.175
mm (125 mil)

Design Calculators

Input Parameters

Calculated Results

Trace Width (W)
1.534mm
Effective Dielectric (εeff)
1.871
Guided Wavelength (λg)
21.93mm
W/h Ratio
3.02
W/h = (8·e^A)/(e^(2A)-2) for W/h < 2
A = (Z₀/60)·√((εr+1)/2) + ((εr-1)/(εr+1))·(0.23+0.11/εr)

Input Parameters

Calculated Results

Trace Width (W)
0.456mm
W/b Ratio
0.449
Z₀ = (60/√εr)·ln(4b/(0.67π·(0.8W+t)))
for W/(b-t) < 0.35

Input Parameters

Calculated Results

Gap Width (G)
0.254mm
Effective εr
1.60
Total Ground Width
1.008mm
Z₀ = (30π/√εeff)·K(k')/K(k)
k = W/(W+2G), εeff = (εr+1)/2

Input Parameters

Calculated Results

Free Space Wavelength (λ₀)
30.00mm
Guided Wavelength (λg)
21.94mm
Quarter Wave (λg/4)
5.48mm
Half Wave (λg/2)
10.97mm

Input Parameters

Loss Analysis Results

Dielectric Loss (αd)
0.042dB
Conductor Loss (αc)
0.089dB
Total Loss
0.131dB
Loss Rating
● Excellent

Design Guidelines

RF Design Rules

  • Maintain consistent trace width for controlled impedance
  • Use 45° or curved bends (avoid 90° corners)
  • Keep ground plane continuous under RF traces
  • Add via stitching for ground plane integrity
  • Minimum trace spacing: 3× substrate height

🔧 Manufacturing Guidelines

  • Minimum trace width: 0.1mm (4 mil)
  • Minimum spacing: 0.1mm (4 mil)
  • Via diameter: 0.2mm minimum
  • Pad size: Via + 0.3mm annular ring
  • Panel size: Up to 457 × 610mm

🌡️ Thermal Considerations

  • Max operating temperature: 260°C
  • Tg (Glass transition): >280°C
  • Low CTE mismatch with copper
  • Suitable for lead-free soldering
  • Use thermal vias for heat dissipation

📊 Performance Tips

  • εr tolerance: ±0.02 for tight designs
  • Use LM version for enhanced stability
  • Edge-coupled designs for tight coupling
  • Grounded coplanar for better isolation
  • Account for frequency-dependent εr

Typical Applications

📡

Satellite Communications

Low-loss performance for satellite transponders and LNBs

10 - 40 GHz
📱

5G mmWave

Antenna arrays and beamforming networks

24 - 39 GHz
🎯

Radar Systems

Military and automotive radar applications

1 - 77 GHz
🔬

Test & Measurement

High-precision test fixtures and standards

DC - 110 GHz
🛩️

Aerospace & Defense

Avionics and EW systems

1 - 94 GHz
📻

Point-to-Point Links

Microwave backhaul and wireless bridges

6 - 80 GHz

Material Comparison

Property RT5880 FR-4 RO4003C RO3003
Dielectric Constant (εr) 2.20 4.5 3.38 3.00
Loss Tangent (tan δ) 0.0009 0.020 0.0027 0.0013
Max Frequency 77+ GHz ~3 GHz ~40 GHz ~40 GHz
Cost High Low Medium Medium-High
Best For High-freq RF Digital/Low-freq Mixed signal Automotive radar